Our Story
Jeans or Cotton Pants Manufacturing Process
We are presently engaged in the business of manufacturing of readymade garments for men and kids. We purchase Fabrics from the wholesaler of denim as well as cotton. This material is being processed by many job workers to make the final products.
Selection of Fabric
Denim is selected from large batches based on quality and color specifications for production.
Pattern Design and Layout
Patterns for different garment parts are laid out on paper, optimizing fabric usage and minimizing waste.
Spreading
Fabric layers are spread evenly on a cutting table to ensure consistent grain and tension.
Cutting
Patterns are placed on the fabric and cut using automated cutting machines for precision.
Sewing
Cut fabric pieces are sewn together to form the garment, including all seams and embellishments.
Washing
Garments undergo various washing techniques like enzyme wash or stone washing to achieve desired softness and texture.
Finishing Process
Additional details such as buttons and zippers are added, and garments are pressed to enhance appearance.
Inspection
Each garment is inspected for quality and adherence to design specifications.
Folding & Packing
Garments are folded, tagged, and packaged in protective materials ready for shipment.
Ready for Delivery
Packaged garments are stocked in inventory, ready for distribution and sale.
Manufacturing Timeline
Mainly three processes are there to make a jean or cotton pant out of fabrics. The whole process takes 2-3 months to make a jean or cotton pant. The processes are listed below:
Cutting and Stitching
Average Time: 1-1.5 Months
Washing and Creation
Average Time: 0.5-1 Month
Finishing and Packing
Average Time: 0.5-1 Month
The final product comes from job workers which is ready to sale takes minimum 3-4 months depending upon various factors. Hence we have to plan accordingly and maintain stock accordingly. Therefore stock in hand has to be available for more than one third of the total sales forecasted. Thus most of the times output tax liability is being setoff against the input credit. Further we want to state that we have paid more than one lakh income tax since inception of the firm.